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Comparisons Of The Welding Process

Welding Process

SMAW/Stick

GMAW/MIG

GTAW/TIG

Configuration

AC, DC

DCRP

AC, DC, RP

Current(amps)

10 - 500

10 - 400

10 - 300

Voltage(volts)

17-45

16-30

55

Travel Speed(IPM)

4-45

6 - 12

2 - 6

Penetration

20%-70%

Deep

Deep

Electrode

Consumable

Consumable

Non-consumable

Quality

Good

High

High

Cost

Low

Fair

Fair

Supplied Shielding Gases

None

CO2, Argon, Helium

Argon, Helium

Application

Wide

Wide

Wide

Spatter

Yes

Yes

No

Distortion

Yes

Less

Less

 

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